خط إنتاج البطاطس النصف مقلية

خط إنتاج البطاطس النصف مقلية

We offer French fries production line uses machines that achieve European quality standards in French fries production. Each part of the equipment is carefully designed to ensure efficient operation and high-quality output. We offer production capacities ranging from 500 kg to 10 tons, catering to various needs and scales of production.

The production line adopts the latest potato processing technology from Europe.

All subsystems are designed to work together seamlessly, ensuring smooth flow and speed throughout the entire production line

The technical data provided below are based on precise calculations and configurations. These will be verified using 3D design drawings

Minor modifications during the design phase will not impact the overall design principles or the effectiveness of the production line

Actual data and performance will be confirmed during the final acceptance of the production line

Potato Storage System

  • Material: Stainless steel construction
  • Motor: Variable frequency drive (VFD) for adjustable speed control
  • Operation: Automated control functions
  • Design Requirements:
  • Understand customer’s potato feeding/loading method
  • Customer must provide factory layout for customized design
  • potato storage bin system offers durability, efficiency, and automation. Built with robust carbon steel, it withstands heavy loads and resists corrosion. The variable frequency drive motor allows speed adjustments to optimize potato flow. Automated controls streamline operations.
  • To tailor the system to your needs, we require two key inputs:
  • Your potato feeding method (e.g., conveyor, dump truck)
  • Your factory layout drawing
bunker
bunker (1)
bunker (4)
bunker (3)
bunker (2)

Belt conveyor

  • Conveyor System
  • Material: Stainless steel construction
  • Belt: Herringbone pattern rubber
  • Motor: Variable frequency drive (VFD) for adjustable speed control
  • Operation: Automated control functions
  • Our conveyor system combines strength, efficiency, and precision. The frame is built with carbon steel, providing robust durability and resistance to heavy loads. The herringbone rubber belt offers superior grip and tracking, preventing slippage and ensuring consistent material flow
  • Key Features:
  • Carbon steel frame: High strength, corrosion-resistant
  • Herringbone rubber belt: Enhanced traction, self-centering design
  • VFD motor: Adjustable speed for optimal material handling
  • Automated controls: Streamlined operation, reduced manual intervention
  • The variable frequency drive motor allows fine-tuning of belt speed to match your production rate. Automated control functions enable seamless integration with your process line, enhancing overall efficiency.
  • This versatile conveyor system is ideal for various industries, handling bulk materials, packaged goods, or components with precision and reliability.

rotary drum washer system

  •  rotary drum washer is a high-performance machine for thorough cleaning of various materials, especially stones. Key features include:
  • – Drum Material: Made of durable, corrosion-resistant SS304 stainless steel.
    – Stone Cleaning: Rotating action and internal baffles scrub dirt and moss off stone surfaces.
    – Sewage Discharge: Automatic function continuously pumps out dirty water, ensuring clean washing water.
    – Automatic Control: PLC system manages drum rotation speed, water levels, cleaning duration, and discharge pump operation.
  • Benefits:
    – Long-lasting SS304 material
    – Effective and efficient stone cleaning
    – Self-cleaning with automatic discharge
    – Easy operation with smart controls
  • This robust, automated system ensures efficient cleaning with minimal manual intervention.

Steam Peeling System

  • Steam Peeling System
    1. Inclined feed belt
    2. Steam peeler
    3. Dry brusher
    4. Inclined conveyor + spray cleaner
    5. On-site control cabinet, automated
  • This compact line efficiently peels and cleans produce. Potatoes are fed via inclined belt to the steam peeler for quick skin removal. The dry brusher polishes surfaces, then an inclined conveyor rinses while transporting. An on-site cabinet automates the entire process, ensuring consistent quality and optimized flow.

Water knife cutting system

  • Water Jet Cutting System
    – High-pressure water knife
    – 304 SS conveyor belt
    – Automated control
  • This hygienic system uses water jets for precise, clean cuts. The 304 stainless steel construction resists corrosion from food acids and sanitizers. Automated controls ensure consistent cuts and belt speed, ideal for potatoes, fruits, or delicate produce. Advantages: no blade contact, maintains product integrity, easy to clean.
hydro-cutter
hydro cutting

Optical sorter system

optical sorting system efficiently separates waste materials into different categories. It has three main parts:

1. Vibration Screen: This machine shakes waste over a screen, sorting it by size. Smaller items fall through, larger ones stay on top.

2. Light Sorting Machine: Using cameras and special lights, this smart device identifies each item’s color and material (plastic, paper, metal). It then uses air jets or arms to sort them into the right bins.

3. Collection System: Each waste type goes into its own bin. When one fills up, the system automatically switches to an empty one.

All these machines communicate with each other in real time. They share information to adjust settings and maintain smooth operation. Our team also monitors performance remotely, using data to continuously improve the process.

Benefits:
– Over 95% sorting accuracy
– Handles up to 10 tons/hour
– Reduces labor costs
– Increases recycling rates
– Data-driven improvements

This smart, integrated system makes waste sorting faster, more accurate, and more efficient.

Blanching system

Comprehensive blanching system is designed for precise vegetable and fruit processing. It offers a two-stage temperature treatment for optimal texture and nutrient retention. Key components:

1. Conveyor Belt: Made of 304 stainless steel for durability and food safety. It smoothly transports produce through both blanching stages without damage.

2. High-Temperature Blancher: Also in 304 stainless steel. This first stage uses high heat (around 190°F/88°C) to quickly inactivate enzymes that cause discoloration and off-flavors.

3. Low-Temperature Blancher: Another 304 stainless steel unit. The second stage uses lower heat (around 140°F/60°C) to gently cook and soften the produce without overcooking.

4. Frame Design: Both machines have elevated frames, providing:
– Easy access for cleaning
– Efficient water drainage
– Better ergonomics for operators

5. Automatic Control: Features a centralized PLC system managing:
– Water temperatures in both stages
– Conveyor belt speed for correct blanching times
– Water level and circulation
– Steam injection valves.

SAPP Additive System

SAPP (Sodium Acid Pyrophosphate) system ensures precise additive use in food processing. Key parts:

  1. SAPP Piping: 304 steel pipes deliver SAPP accurately.
  2. Additive Tank: 304 steel vessel stores and mixes SAPP.
  3. Fabric Screen: Vibrating 304 steel frame breaks clumps.
  4. Smart Control: IoT links all parts for automated, data-driven operation.

Benefits:

  • Corrosion-resistant steel
  • No lumps or impurities
  • Fully automated
  • Better product quality

This compact system adds SAPP precisely, boosting efficiency.

Dryer system

Advanced Dryer System is engineered for efficient and uniform drying of various food products. It combines controlled airflow with even product distribution. 

Key components:

1. Fluid Passage Dryer: Made entirely of 304 stainless steel for durability and food safety. This unit uses the principle of fluid dynamics:
– Carefully designed air passages
– Multiple fans for high-volume, low-velocity airflow
– Even heat distribution across the product
– Adjustable temperature and humidity controls

2. Homogenized Conveyor Belt: Also in 304 stainless steel. This specialized belt ensures uniform drying:
– Perforated surface for better air penetration
– Textured to spread product in a single layer
– Variable speed for different product types
– Easy to clean and sanitize

3. Frame Height Design: Both units feature elevated frames:
– Ample space for air intake and exhaust
– Easy access for cleaning underneath
– Ergonomic height for operator comfort
– Sturdy 304 steel construction

dryer (3)

Continuous fryer system

Continuous Fryer System is designed for high-volume, high-quality frying operations. It ensures consistent food quality and extends oil life. Key components:

  1. Three-Stage Filtration System:
    • Coarse Mesh: Catches large particles
    • Fine Screen: Removes smaller debris
    • Micro-Filter: Traps microscopic impurities
    • Result: Cleaner oil, better taste
  2. External Heat Exchanger:
    • Heats oil outside the fryer
    • Even temperature control
    • No cold or hot spots
    • Quick temperature adjustments
  3. Fume Hood:
    • Captures oil vapors and odors
    • High-capacity fans
    • Grease filters included
    • Improves kitchen air quality
  4. Control Cabinet:
    • Centralizes all functions
    • Digital temperature settings
    • Oil filtration schedules
    • Belt speed adjustments
    • Safety shutdown features

Benefits:

  • Longer oil life with triple filtration
  • Uniform cooking from external heating
  • Cleaner work environment
  • Easy, precise control

This system delivers consistent frying results, better efficiency, and a safer kitchen.

De-oiling and Cooling System is specially designed to improve the quality and texture of your fried foods. It efficiently removes excess oil from fries and brings them to a safe handling temperature. Key components:

  1. Vibrating De-oiling Screen:
    • High-frequency vibration motor
    • Gentle but effective shaking motion
    • Fine-mesh 304 stainless steel screen
    • Slightly inclined for oil flow
    • Benefits:
      • Shakes off excess oil
      • Prevents soggy fries
      • Improves crispiness
  2. Air Curtain Cooling System:
    • Creates a continuous “air curtain”
    • Rows of fans above the conveyor
    • Cool, food-safe air (around 70°F/21°C)
    • Benefits:
      • Quick, even cooling
      • Further oil removal
      • No cold or hot spots
      • Maintains crispness

Heat Conduction Oil Heating Furnace is specifically designed for frying operations, offering precise temperature control and efficient heat transfer. It uses natural gas for cost-effective heating. Key features:

  1. Natural Gas Burner:
    • High-efficiency, low-emission design
    • Modulating flame control
    • Quick heat-up times
    • More economical than electricity
  2. Heat Transfer Oil System:
    • Uses high-grade thermal oil
    • Wide temperature range (up to 340°F/170°C)
    • No pressure buildup like steam
    • Consistent heat distribution
  3. Oil-to-Oil Heat Exchanger:
    • Separates heating and frying oils
    • Indirect heating for safety
    • Large surface area for fast transfer
    • Prevents oil contamination
  4. Temperature Control:
    • PID (Proportional-Integral-Derivative) controller
    • ±1°F (0.5°C) precision
    • Thermocouple sensors in oil
    • Auto-adjusts gas flow
  5. Safety Features:
    • Flame failure shut-off
    • Overheat protection
    • Low-oil-level alarm
    • Emergency stop button

Benefits:

  • Perfect fry oil temperatures
  • No temperature fluctuations
  • Fast recovery between batches
  • Lower energy costs
  • Enhanced safety

This furnace ensures your frying oil is always at the ideal temperature, delivering consistently high-quality fried foods while maximizing efficiency.

Cooking Oil Storage Tank system is a simple yet effective solution for safely storing and dispensing your frying oil. It includes one robust tank and one reliable pump. Key features:

  1. Storage Tank:
    • 304 stainless steel construction
    • Food-grade, non-reactive material
    • Insulated walls for temperature stability
    • Sloped bottom for complete drainage
    • Top-fill, bottom-outlet design
    • Sight glass for level monitoring
    • Typical sizes: 500 to 2000 liters
  2. Transfer Pump:
    • Food-grade stainless steel body
    • High-temperature seals
    • Variable speed control
    • Self-priming capability
    • Easy-clean design
    • Flow rate: 20-50 liters/minute
  3. Additional Features:
    • Tank vent for pressure relief
    • Removable, washable filter
    • Quick-connect hoses
    • Wheeled base for mobility
    • Optional oil heater to maintain viscosity

Benefits:

  • Safe, sanitary oil storage
  • Easy oil handling
  • Reduced spills and waste
  • Space-efficient design
  • Lower oil oxidation

This system keeps your cooking oil clean and easily accessible, streamlining your frying operations.

Fryer
Dryer machine
dewatering vibrator

Quick-freezing machine system

Quick-Freezing Machine System is designed to rapidly freeze foods, preserving texture, flavor, and nutritional value. It uses a two-stage process for optimal results. Key components:

  1. Pre-cooling Section:
    • Purpose: Gradually lower food temperature
    • Temperature range: 35°F to 0°F (2°C to -18°C)
    • Cold air circulation fans
    • Prevents thermal shock
    • Benefits:
      • Maintains food structure
      • Prepares for deep freeze
      • Reduces total freeze time
  2. Quick-Freezing Section:
    • Purpose: Rapid freezing to lock in quality
    • Ultra-low temp: -40°F to -60°F (-40°C to -51°C)
    • High-velocity cold air blast
    • Compressor: High-capacity, eco-friendly
    • Benefits:
      • Forms small ice crystals
      • Preserves cell structure
      • Retains moisture, nutrients
  3. Shared Features:
    • Stainless steel construction
    • Continuous belt system
    • Adjustable belt speed
    • Air curtains between sections
    • Digital temperature controls

Operation:

  1. Food enters pre-cooling zone
  2. Temperature drops slowly
  3. Moves to quick-freeze area
  4. Blast-chilled to deep freeze
  5. Exits ready for storage

Benefits:

  • Superior food quality
  • Longer shelf life
  • Less freezer burn
  • Faster processing
  • Energy-efficient design

This system quick-freezes foods without compromising quality, making it ideal for everything from vegetables to prepared meals.

Chillers Cold Source System uses a Freon refrigeration design to provide efficient, reliable cooling for a wide range of industrial and commercial applications. Key components:

  1. Freon Compressor:
    • Hermetically sealed for efficiency
    • Variable speed technology
    • Handles high pressures
    • Low vibration, quiet operation
    • Common types: scroll or screw
  2. Freon (HFC) Refrigerant:
    • Modern, ozone-safe variants (R-134a, R-410A)
    • High heat transfer capacity
    • Wide temperature range (-40°F to 50°F / -40°C to 10°C)
    • Low operating pressures
  3. Condenser:
    • Air-cooled or water-cooled
    • Large surface area coils
    • High-efficiency fans (air-cooled)
    • Scale-resistant (water-cooled)
  4. Expansion Valve:
    • Electronic type for precision
    • Adjusts to cooling demand
    • Maintains optimal superheat
  5. Evaporator:
    • Plate or shell-and-tube type
    • Direct Freon expansion
    • High heat transfer rates
    • Anti-corrosion coating
  6. Control System:
    • Microprocessor-based
    • Real-time temperature monitoring
    • Auto-adjust compressor speed
    • Defrost cycles management
    • Remote access capability

Benefits:

  • Wide cooling range
  • High energy efficiency (EER)
  • Quick temperature pull-down
  • Low maintenance costs
  • Environmentally safer refrigerants

This Freon-based system provides powerful, adaptable cooling, making it suitable for everything from food processing to HVAC applications.

Packaging system

Pre-Packaging Conveying System is designed to streamline product handling just before packaging. It ensures accurate product mixing and smooth transfer to the packaging line. Key components:

  1. Loading Conveyor:
    • Purpose: Feeds products into blender
    • Inclined design for gentle transfer
    • Variable speed control
    • High sides to prevent spills
    • Food-grade belt material
    • Load cell for weight monitoring
  2. Back Blending System:
    • Purpose: Mixes products to spec
    • “Back” refers to pre-packaging stage
    • Large, V-shaped tumbler
    • Gentle rotation for no damage
    • Baffles for thorough mixing
    • Quick-release door

Operation:

  1. Products feed onto loading conveyor
  2. Speed adjusts for right feed rate
  3. Conveyor tilts into blender
  4. Blender tumbles for uniform mix
  5. Batch releases to packaging line

Additional Features:

  • Recipe-driven conveyor settings
  • Dust extraction on conveyor
  • Easy-clean surfaces
  • Noise reduction design
  • Emergency stop buttons

Benefits:

  • Precise product ratios
  • No ingredient segregation
  • Consistent batch quality
  • Reduced labor needs
  • Faster packaging prep

This system ensures your products are perfectly blended and smoothly transferred, setting the stage for efficient packaging.

Automatic Packaging System handles every step from weighing to labeling, ensuring accurate, attractive, and efficient packaging. Key components:

  1. Multi-head Scale:
    • Weighs product into exact portions
    • Load cells for 0.1g accuracy
    • Vibration feeders for flow control
  2. Automatic Bagging Machine:
    • Forms bags from roll stock
    • Size range: 50g to 5kg bags
    • Quick-change forming tubes
    • Stepper motors for precision
  3. Folding Machine:
    • Creates gussets or box bottoms
    • Adjustable plough folders
    • Makes bags stand upright
    • Better shelf presentation
  4. Turning Machine:
    • Rotates bags 90° or 180°
    • For vertical or block packs
    • Smooth, no-spill action
    • Ideal for resealable zippers
  5. Sealing Machine:
    • Heat-seals bag tops
    • Temperature-controlled bars
    • Even pressure for strong seals
    • Optional gas flushing (N₂)
  6. Inkjet Equipment:
    • Prints batch codes, dates
    • High-resolution for logos
    • Fast-dry, food-safe inks
    • Auto-adjust print height

Operation:

  1. Scale portions product
  2. Bagger forms and fills
  3. Folder shapes bag
  4. Turner aligns for sealing
  5. Sealer closes bag
  6. Inkjet adds info

Benefits:

  • High speed (50-100 bags/min)
  • Precise weights, less giveaway
  • Professional package look
  • Extended shelf life
  • Full traceability

This all-in-one system transforms loose product into retail-ready packages, boosting efficiency and quality.

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